Introduction to Structural Aluminum Design / Ulrich Muller

 

 

 

BRIEF CONTENTS

Aluminium: the material

  • History
  • Manufacture
    • Primary production of aluminium metal
    • Secondary production, recycling of aluminium metal
  • Physical properties
    • Properties of pure aluminium
    • Uses or applications of aluminium
  • Aluminium and its alloys
    • Designation and numbering of aluminium alloys
    • Temper designations of aluminium alloys
    • Aluminium alloy series
    • Durability rating
    • Material selection
  • Aluminium products
    • Flat products
    • Extruded products
    • Tube products
  • Element fabrication
    • Sawing and cutting
    • Drilling and punching
    • Machining and forming
    • Jointing
  • Heat-affected zone softening
  • Corrosion
    • Pitting corrosion
    • Crevice corrosion
    • Intergranular corrosion
    • Exfoliation corrosion
    • Filiform corrosion
    • Stress corrosion (stress corrosion cracking)
    • Poultice corrosion
    • Galvanic corrosion
    • Corrosion prevention

Structural analysis

  • Limit state design
  • Load factors and loadings
    • Loading
    • Load factors
  • Member properties
    • Cross-sectional area
    • Location of centroid
    • Moment of inertia
    • Section moduli
    • Radius of gyration
  • Structure and element analysis
  • Deformation
  • Member actions
    • Bending moment
    • Shear force
    • Axial force
    • Support reaction
  • Finite element analysis

Serviceability limit states

  • Displacements
  • Vibrations
  • Damage

Ultimate limit states

  • Principles of ultimate limit state design
  • Design values
    • Material factors/partial safety factors
    • Load factors/load combinations
  • Failure states
    • Loss of static equilibrium
    • Loss of structural strength
    • Failure due excessive deformation of ground
    • Fatigue failure

Fatigue

  • Fatigue susceptibility
  • Design against fatigue
  • Measures to limit formation of fatigue
    • Grinding
    • Tungsten inert gas dressing (weld toe re-melting)
    • Overloading
    • Peening

Structural member design

  • Design standards: structural design codes
    • British Standard 8118 (BS 8118)
    • Eurocode 9 (BS EN 1999)
  • Symbols for structural design
  • Principle of member axes
  • Design basics
    • Classification of cross-section
    • Local buckling
    • Heat-affected zones softening
  • Tension members
  • Compression members
    • Local buckling
    • Compressive yielding
    • Member buckling
  • Flexural members
    • Bending only members
    • Bending and axial force members

Connections

  • Mechanical connections
    • Design principle
    • Load path
    • Fastener material
    • Bolt capacities
  • Welded connections
    • Load path
    • Weld types
    • Weldable aluminium alloys
    • Weld capacities
  • Bonded connections

Corrosion prevention

  • Corrosion prevention by design
    • Prevention by good detailing
    • Avoidance of bi-metallic contact
    • Avoidance of crevices
    • Design for coating
    • Maintenance
  • Corrosion prevention by surface treatment
    • Cleaning/pre-treatment
    • Coatings
    • Anodising
    • Plating

Appendices

  • Appendix 1 Tables of dimensions and properties
  • Appendix 2 Types of butt weld joint