Coin aluminium


Aluminium alloys, it seems, very suitable material for making coins. It is available, has a moderate cost, light weight, high corrosion resistance, high electrical conductivity. From one kilogram of aluminium, the mint could mint in 2,5-3 times more coins, than when minting traditional copper, steel or zinc coins. The lighter weight of the coins could make them easier to carry in wallets and pockets, and also less expensive to transport in large quantities. Why then, we don’t see widespread use aluminium coins?

Coin alloy selection factors

The complex process of selecting a new metal or alloy for wide circulation coins is detailed in a report from the US Mint. [1], which was dedicated to finding new, cheaper materials for coins in denominations 1 cent.

Factors, which must be considered when designing or choosing a new metal for making coins, are, including [1]:

  • Material availability, now and in the future
  • Cost of materials
  • Manufacturing cost
  • Service life of stamping dies
  • Ability to perform electromagnetic signature
  • Wear resistance
  • Сorrosion resistance
  • Color and its change during the circulation of coins
  • Ability to perform minting (yield strength and plasticity)
  • Strain hardening
  • Density
  • Impact on the environment
  • Toxicity
  • Health and safety of coin makers
  • Recyclability (recycling)
  • Coated coins, clad metal or monolithic
  • Security or inefficiency in issuing counterfeit coins
  • Compatible with vending machines and similar equipment
  • Recognition “by touch” for blind and partially sighted people
  • Possibility of simultaneous circulation of current and new coins

Aluminium in coins

Aluminium bronze coins

Aluminium is widely used in coinage as the main component in the well-known coinage copper alloy – aluminium bronze.. Classic “bronze” – it is a copper-tin alloy. There is also nickel bronze.

Aluminium bronze are copper-aluminum alloys with an aluminum content from 5 % to 11 % and with small additions of manganese and nickel. They are yellow and have a hard surface. Aluminium bronze option, Nordic Cold, applies to coins 10, 20 и 50 eurocents. The composition of this alloy: 89 % Cu, 5 % Al, 5 % Zn и 1 % Sn.

Aluminum bronzes are a popular coinage material, as they have a higher corrosion resistance, than common bronze, and also have a characteristic color.

Figure 1 – Coins 10, 20 и 50 aluminium bronze eurocents [2]

Coin aluminium alloys

Aluminium alloy 5052

A series of wrought aluminium alloys “aluminum-magnesium” (Al-Mg) is considered especially suitable for making coins.. In these alloys, magnesium provides hardening of aluminum due to the formation of a solid solution in it. Moreover, these alloys have the ability to work hardening during embossing, which increases the metal’s resistance to wear. Al-Mg series alloys are not heat-hardened and therefore reach medium strength. One of these alloys, which has been considered as a candidate for making aluminum coins is an alloy 5005, low alloy Al-0.7% Mg.

The most suitable aluminum alloy for coinage is considered to be 5052 – aluminium-magnesium alloy with chromium additives (Al-2.5Mg-0.25% Cr). This alloy is widely used in shipbuilding and is produced in large quantities.. It has higher wear resistance, than alloys 1100, 5005 и 3003. Aluminium alloy 5052 is thermally unhardened and must be supplied sufficiently cold-worked to make coins H32, to ensure clean cutting of blanks for coins. For the manufacture of coins, sheets of alloy 5025-H32 are required with the thickness of the manufactured coin.

Aluminium alloys 1100 и 3003

Various manufacturers of commemorative signs use aluminium 1100, which is a technically pure aluminium with little hardening due to impurities, primarily, gland. Since this hardware can be added on purpose, then this aluminium can formally be considered an aluminum alloy. An aluminium-manganese alloy is also considered as another coin alloy 3003 (Al-Mn) [1]. Both alloys provide low cost and high cold deformation properties..

USA 1-cent aluminium coin

It is known, that in the 1970s the US Mint recommended one of the aluminium alloys, apparently, 5052-H32, for the production of one-cent coins, to replace the still-circulating copper-plated steel coin. Therefore, a trial batch of aluminium one-cent coins was issued (Figure 2). However, this met with fierce opposition from business through vending machines., as well as the coin industry. Coin industry experts have unanimously recommended avoiding the use of aluminium, as a material for coins of mass circulation. The reason was, that the low weight of aluminium coins makes them prone to jamming in vending machine slots, and this leads to an increase in the cost of their maintenance. Moreover, vending machine owners and manufacturers celebrated, that the electrical and magnetic properties of aluminum alloys are much more sensitive to temperature, than, for example, the famous “cupronickel”. Moreover, aluminium turned out to be also more prone to significant deviations in its properties as a result of fluctuations in the permissible limits of the chemical composition and parameters of the production process [1]. 

Figure 2 – US trial aluminium one cent coin 1974 years [1]

For the manufacture of small change coins, for example, American one cent coin, aluminium and its alloys have a number of advantages. These include: relatively low cost, low embossing forces and high corrosion resistance. The disadvantages of aluminium as a coin metal include its low strength.. This creates problems with the wear resistance of the coins., as well as with their sticking to the stamping tool.

Japanese aluminium coins

Japanese coin in denomination 1 yen, which was first released in 1955 year, is the oldest coin currently in production. Its design has not changed since then.

Figure 3 – Japanese aluminium coin in denomination 1 yen [3]

This coin is made of technically pure aluminium. It has a diameter of 20 mm weighs exactly one gram. Therefore, it is also used as a weighting measure.. Interesting, that Soviet coins in 1, 2, 3 и 5 kopecks also weighed accordingly 1, 2, 3 и 5 grams. They were also used for weighing small portions of materials., for example, in school chemistry experiments. Moreover, the aluminium Japanese yen has been found to be very useful in demonstrating the surface tension of water: when carefully placed in a glass of water, she does not drown, but floats (Figure 4). See also video “The Floating Yen“.

Figure 4 – Floating aluminium yen [4]

Germanic aluminium coins

Aluminium coin 1923 of the year

Figure 5 – Inflationary aluminium coin denomination 50 million marks [7]

Aluminium coins 1935-1944 years

Figure 6 – Aluminium coin denomination 50 pfennings [8]

Aluminium coins of the former GDR

Aluminium coins were issued in the former GDR. On the first series of coins 1948 by 1950 years with dignity in 1, 5, 10 и 50 pfennig was depicted an ear of wheat on a gear. In 1952/53 this motive was replaced by a hammer with a compass, surrounded by two ears of corn. Aluminium coins remained in circulation until 1972 of the year. Coins in 1 pfenning had a diameter 17 mm and weighed only 0,70-0,75 g. Apparently, they swam as well as Japanese yen!

Figure 7 – Coins in 1 pfenning of the former GDR [5]

Italian aluminium lyres

From 1946 years and before the introduction of the euro in 2002 year in Italy, aluminium coins were issued in denominations 1, 2, 5 и 10 lyre (Figure 8).

Figure 8 – Aluminium Italian lira [5]

Aluminium coins of Poland

From 1949 by 1995 year Poland issued aluminium coins in denominations 1, 2, 5, 10, 20 и 50 money, a 1, 2 и 5 zlotys.

Figure 9 – Polish aluminium coins 1949-1995 years [9]

Ukrainian coin 2 Kopeck

In Ukraine since 1992 by 1996 two-kopeck aluminium coins were issued . The chemical composition or name of the aluminium alloy of these coins is unknown.

Figure 10 – Ukrainian aluminium two-kopeck coin 1992-1996 years

Aluminium coating on steel coins

Low-carbon steels have been successfully used to make coins, mostly of the lowest dignity, for example, Canadian one cent coin. However, at present, ultra-low carbon steels with a carbon content below 0,01 %. This results in a reduction in efforts when minting coins and a decrease in fatigue damage to the die for minting coins. Unfortunately, all carbon steels are subject to rust and must be protected against corrosion.

Zinc plating was applied, for example, on US pennies during World War II. However, galvanizing coin blanks is quite expensive and, Moreover, when such coins are circulated, this zinc coating quickly loses its attractive appearance. Pre-galvanizing steel strips is cheaper, than galvanizing coin blanks. However, their edges remain largely unprotected after, how they are cut out of galvanized tape.

Aluminized steel could be an alternative to galvanized steel, when the aluminum coating plays the role of a “sacrificial” anode. This anode protects the steel from corrosion [6]. However, according to [1], this coverage has similar problems, as zinc coating, and the cost benefit is minimal.


As we can see, despite the apparent advantages of aluminium as a material for making coins, there are several reasons, for which it is used quite rarely and, usually, only for coins of the lowest denomination, as well as in times of high inflation. The main reasons, for which aluminium is little used for the manufacture of coins, are:

  • too light – problems for the receiving devices of vending machines and similar machines
  • low wear resistance – fast abrasion when handling
  • increased adhesion of metal to stamping dies
  • increased spread of electrical properties, which makes it difficult to “recognize” coin acceptors.


  1. Alternative Metals – Final Report – 2012 –
  6. United States Patent – US 9,540,735 B2 – Jan. 10, 2017
  9.Монеты Польской Народной Республики