Aluminium heat treating

Aluminium annealing

Types of aluminium annealing

Aluminium annealing have several types that differ in obective [1]:

  • full annealing
  • partial annealing
  • stress-relief annealing
  • stabilizing annealing
  • controlled-atmosphere annealing.

Annealing times and temperatures depend on:

  • alloy type
  • initial structure and temper.

Full annealing

  • The softest, most ductile, and most workable condition of both non-heat-treatable and heat-treatable aluminium alloys
  • Temper designation: O temper

Typical annealing conditions used for some alloys in common use are shown in the table of Figure 1.  

Figure 1 – Typical full annealing treatments for some common wrought aluminium alloys [1]

The treatments, which are listed in the table, anneal the material to the O temper. They are typical for various sizes and methods of manufacture. So, they may not exactly describe optimum treatments for specific products.

The instructions in the table of Figure 1

The instruction (a):

  • Time in the furnace need not be longer than necessary to bring all partsof the load to annealing temperature.
  • Cooling rate is unimportant.

The instruction (b):

  • These treatments are intended to remove the effect of solution treatment.
  • Included cooling at a rate of about 30 ⁰C/h from the annealing temperature to 260 ⁰C.
  • Rate of subsequent cooling is unimpotrant.
  • Treatment at 345 ⁰C followed by uncontrolled cooling, may be used to remove the effects of cold work or to partly remove the effects of heat treatment.

The instruction (c):

  • These treatments are intended to remove the effects of solution treatment.
  • Include cooling at an uncontrolled rate to 205 ⁰C or less, followed by reheating to 230 ⁰C for 4 h .
  • Treatment at 345 ⁰C followed by uncontrolled cooling, may be used to remove the effects of cold work or to partly remove the effects of heat treatment.

The instruction (d):

  • Cooling rate to 205 ⁰C or below is less than or equal to 30 ⁰C/h.

Partial annealing

  • Another name is recovery annealing
  • Partial annealing is the heat treatment of cold worked, non-heat-treatable wrought alloys to obtain intermediate mechanical properties for H2 tempers)
  • Temperature used are below those that produce extensive recrystallization.
  • Incomplete softening is accomlished by substructural changes in dislocation density and rearrangementsinto cellural patterns.

Figure 2 shows changes in yield strength as functions of temperature and time for sheet of two non-heat-treatable alloys (1100 and 5052). Initialy these alloys were in the highly cold-worked condition (H18 temper).

Figure 2 – Isothermal annealing curves for alloys 1100-H18 and 5052-H18 [1]

  1. Heat Treating / Aluminum and aluminium alloys // ed. J.R. Davis – ASM International Handbook – 1993
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